Step-by-Step Guide to Installing Aluminum Formwork Systems

Step-by-Step Guide to Installing Aluminum Formwork Systems
Looking for a fast, efficient construction method? The aluminum formwork system from Shoulv Alu Formwork is your ideal solution. Renowned for its durability and reusability, proper installation is key to maximizing its benefits. Here’s a clear, step-by-step guide to the installation process.

Step 1: Preparation and Planning
Before any work begins, a detailed drawing review is essential. The team confirms all panel sizes and layout plans. On-site, the area is cleared and leveled. The foundation or previously cast slab is meticulously checked for accuracy to ensure a perfect starting point.

Step 2: Setting Up the First Panels
Installation starts at a corner. The first aluminum panels are positioned according to the layout drawings. Using props and pins, these initial panels are fixed securely. It is critical to use a spirit level and plumb bob to ensure they are perfectly vertical and aligned, as this sets the standard for the entire wall.

Step 3: Assembling the Wall System
Work proceeds sequentially from the starter point. Additional wall panels are connected using sturdy system pins. As the wall form takes shape, horizontal and vertical braces are installed to provide extra stability and resist concrete pressure. Door and window openings are accurately formed with specific shutters.

Step 4: Installing Decking and Beams
Once the walls are set, primary beams are placed on top of the wall panels. Secondary beams are then laid perpendicularly across the primary beams. Finally, aluminum decking panels are positioned on this supportive grid, creating the slab formwork. All connections are checked for tightness.

Step 5: Final Checks Before Concreting
This is a vital quality control step. The entire assembly is inspected for any misalignment or gaps. All ties, props, and supports are double-checked to ensure they can withstand the load during pouring. The clean-out holes are verified to be clear.

Step 6: Striking the Formwork
After the concrete has achieved sufficient strength (as per engineering specifications), the striking process begins. The dismantling sequence is the reverse of installation. Props are removed first, followed by decking, beams, and finally, the wall panels. The system is designed for easy stripping without damaging the concrete.

By following this structured process, Shoulv Alu Formwork ensures a swift, safe, and high-quality construction cycle. This method guarantees precise concrete structures, project after project.